Heat Exchange System Testing Equipment
Shenyang Ziweiheng Testing Equipment Co., Ltd. (referred to as ZWH or Ziwei Test) was founded in 1996. The Company is a well-known supplier specializing in the R&D, design, manufacture and provision of complete system solutions and customized engineering services for leading hydraulic fluid measurement and control system, also a comprehensive third-party organization integrating testing, calibration, inspection and technical services (consulting, training and laboratory maintenance), providing one-stop solutions for enterprises in China.
Why Choose Us
Sales Market
Our products have been successfully exported to many countries and regions including Mexico, Kyrgyzstan, Russia, Vietnam, Pakistan and Japan, covering a wide range of markets.
Customized Service
We have a professional service team dedicated to providing customers with customized solutions to meet their unique and challenging business needs.
High-quality Service
We provide a full range of services covering laboratory CNAS accreditation consulting, CMA certification consulting and related training to ensure that customers can successfully obtain and maintain the required accreditation and certification qualifications.
Patent Certificate
The Company has passed ISO 9001, ISO 45001, ISO 14001, etc., drafted, participated in the compilation and revised more than 20 industry standards, applied for more than 30 patents.
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Temperature Shock Test Bench【Test items】 Temperature Shock Test Bench is a kind of verification suitable for heat shock, pressure increasing, pressure keeping and other tests of radiators, intercoolers and other...read more
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Radiator Pulse Test Bench【Test Items】 Internal medium cycle pressure durability test, internal medium temperature alternating test. Test whether the test piece can complete the number of cycles required by the...read more
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Radiator Pressure Alternating Test Bench【Test Items】 Water-glycol or antifreeze as the working medium, which is used for testing the pulse pressure of radiator. During the test, the working medium at the specified temperature...read more
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Pressure Pulse Test Bench【Test Items】 Pressure Pulse Test Bench mainly completes the pulse test (oil, water) and environment humidity cycle test of the test piece. That is, the internal medium cycle pressure pulse...read more
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Radiator Torsional Vibration Test Bench【Equipment Introduction】 Radiator Torsional Vibration Test Bench is used to simulate the service life of the radiator in working condition under torsional vibration and shimmy fatigue torque in...read more
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Electric Servo Burst Test Bench【Test Items】 Electric Servo Burst Test Bench is designed for validating components in automotive systems—such as evaporators, condensers, oil coolers, battery cooling plates, and small...read more
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Air-conditioning Compressor Housing Water Pressure Burst ...【Equipment introduction】 Air-conditioning Compressor Housing Water Pressure Burst Test Bench is used for water pressure resistance test of household air conditioning compressors, industrial...read more
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Radiator, Air Conditioning Hose, Evaporator Burst Test BenchRadiator, Air Conditioning Hose, Evaporator Burst Test Bench is applicable to the requirements of burst test for normal temperature radiator, low temperature radiator, intercooler, water cooled...read more
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Oil Cooler Medium High Temperature Burst Gas Tightness Te...【Burst test】 Test pressure: 5 ~ 150Bar (No dead zone in the interval) Total boost rate: 6 ~ 100bar / min arbitrarily adjustable (Linear) Peak record: Measurement and control software...read more
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Internal Corrosion Testing EquipmentMany misunderstandings about Internal Corrosion Testing Equipment persist, and in some cases, Internal Corrosion Testing Equipment is dismissed as fiction and overlooked until problems occur....read more
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Pulse Test StandAt its core, Radiator Burst Tester involves subjecting a material, usually in the form of a sealed sample or container, to increasing internal pressure until it ruptures. The pressure is typically...read more
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Oil Cooler Pulse Test Equipment【Technical Parameters】 • Pulse peak pressure range: Low pressure is about 2bar, high pressure> 30bar; • Pulse pressure control accuracy: ≤±2%F.S; • Trapezoidal wave: 2HZ, sine wave: 10HZ; •...read more
Our Best-Selling Heat Exchange System Testing Equipment
Internal Corrosion Testing Equipment
Internal Corrosion Testing Equipment is used for aluminum water tanks, warm air radiator cores and aluminum water-cooled oil coolers to simulate internal corrosion tests and turbidity destructive tests under the working state of engine coolant. Radiator internal corrosion test equipment consists of two parts: Workpiece test room and electric control cabinet.
Radiator Burst Tester
Applicable to the requirements of burst test for normal temperature radiator, low temperature radiator, intercooler, water cooled intercooler, condenser and evaporator (heat exchanger), verifying the reliability of batch products.
Radiator Internal Corrosion Tester
Radiator Internal Corrosion Tester is used for aluminum water tank, heater radiator element and aluminum water-cooled oil cooler simulate internal corrosion test and turbidity destructive test under the working condition of engine coolant. QC/T468-2010 radiator internal corrosion test stand consists of two parts: Workpiece test room and electric control cabinet.
Pulse Test Stand
The development of the Pulse Test Stand (water series) is mainly to realize the heat exchanger of the cooling system in the actual working conditions (including the temperature of the medium in the automobile heat exchanger, the ambient temperature, the pulse pressure tolerated, etc.) Pressure alternating fatigue test, weathering test, etc.Test whether the heat exchanger can complete the number of cycles according to the standard under severe conditions.
Our Company Products Support Customized Services. If You Have Any Needs, Please Contact Us. Our Professional Team Will Serve You Wholeheartedly.
Internal Corrosion Testing Equipment
Technical Parameters
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Test medium |
Mixed solution (composition of 40% antifreeze and 60% ASTM solution) |
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Corrosive liquid flow rate |
10~650l/min (arbitrarily adjustment) |
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Corrosive liquid flow rare speed decomposition |
0.01L/min |
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Corrosive liquid temperature |
Arbitrary setting from room temperature to 125℃, accuracy ±2℃ |
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Heating rate |
1~2℃/min |
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Pressure in the corrosion chamber |
0.05-0.5MPa (arbitrary adjustment) |
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Number of test pieces |
1-4PCS |
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Test piece maximum volume |
20L in total |
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Equipment start-up time (accurate to the second, arbitrarily set within 9999 hours) |
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Equipment cycle running time (accurate to the second, arbitrarily set within 9999 hours) |
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Equipment shutdown time (accurate to the second, arbitrarily set within 9999 hours) |
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User Guides and Tutorials
Setting Up Equipment
Detailed guidance on setting up various corrosion testing equipment, including calibration procedures and environmental settings, is essential for ensuring accurate test results.
Performing Tests
Instructions for conducting corrosion tests, including sample preparation, test execution, and data collection, ensure that tests are performed correctly and yield reliable outcomes.
Analyzing Results
Interpreting test results involves understanding corrosion patterns, material degradation, and performance implications. Tips for analyzing results help in making informed decisions about material selection and maintenance strategies.

Radiator Burst Tester
Technical Parameters
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Pressure range |
0.1-20Mpa |
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Constant pressure control accuracy |
±1% |
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Test channel |
1 channel |
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Medium |
Brake fluid or distilled water |
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Ambient temperature |
RT |
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Medium temperature |
RT |
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Maximum length of test piece test |
Lmax=1000mm |
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Timing range |
0.1min-20min |
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System boost rate |
0MPa/min-220Mpa/min (Infinitely adjustable) |
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System supply air pressure |
0.7Mpa (external network supply pressure) |
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The computer sets the system working mode |
Pressurization - pressure holding - pressure relief. Pressurization - pressure holding - pressure relief - pressurization to burst. 3. Cycle through the above setting procedure. |
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Installation power |
Voltage 380V, power 2kw |
Features
Pressure regulators for adjustment of air test pressure and hydro test pressure.
Solenoid operated valves for air and water application.
Safety interlock for releasing pressure from test component when emergency push button is pressed.
Tower light indication for status of test. Green light when system is without pressure. Red light when component is under pressure.
High Precision Pressure Sensor for feedback and display.
Pneumatic cylinder for dipping the test component inside water and taking out of water when test is over ( holding time completed ).
Air operated pump for hydro burst test with water fluid.
Push Buttons for initiation of leak , burst test and up-down movement of test components.
Radiator Internal Corrosion Tester
Technical Parameters
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Use medium |
Mixture (40% antifreeze and 60% ASTM solution) |
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Flow rate of corrosive solution |
10~650l/min (Arbitrary adjustment) |
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Flow rate decomposition of corrosive liquid |
0.01L/min |
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Corrosion solution temperature |
Arbitrarily set from room temperature to 125°C, accuracy ± 2°C |
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Temperature rise rate |
1~2°C/min |
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Corrosion chamber pressure |
0.05-0.5MPa (Can be adjusted arbitrarily) |
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Number of test pieces |
1-4PCS; Maximum volume of test pieces: 20L total |
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The startup time record of the equipment (Accurate to the second, arbitrarily set within 9999 hours) |
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The cycle running time record of the equipment (Accurate to seconds, arbitrarily set within 9999 hours) |
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The stop running time of the equipment (Accurate to the second, arbitrarily set within 9999 hours) |
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Feature
Test Room
Chamber
Chamber & Piping Material
Resistant to corrosiveness
Corrosion Heating System
Heater & Receiver tank
Pressure Control System
Discharg & Back Pressure
Indicator
Controller, Counter, Timer & Indicator
Instrumentation
Sensor & Converter
PLC
Program Logic Controller & Switch Control
Circulation Cycle Test
Flow rate change
Pulse Test Stand
Technical Parameters
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Floor area |
Test kit and control unit |
Test chamber interior size (mm) |
2100*1600*1600 (width × depth × height) (recommended) |
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Test kit compartment external dimensions (including control cabinet) (mm) |
3500*2000*2400 (L×W×H) |
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Power unit |
Hydraulic station external dimensions (mm) |
2500*2000*2400(L×W×H) |
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Pulse source weight |
About 3.5t (ground bearing capacity > 500kg/m2) |
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Environmental requirements (provided by Party A) |
Power supply |
AC380V(+15%/-10%),50Hz,80kW |
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Temperature |
10~40 ℃ |
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Humidity |
20~90% |
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Conditions of Use |
Site conditions: Three-phase power, ventilation, drying, circulating water |
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Gas source |
0.5~0.8MPa compressed air flow is not less than 0.5m3/min |
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Cooling water |
6m3/h, water temperature 15~32°C, pressure 0.15~0.25MPa, pipe diameter ≥DN50 |
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Hydraulic station oil |
Grade 46# Oil quantity>200l |
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Thermal silicone oil (-30~260°C) |
60 kg |
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Test medium |
Coolant>70l |
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Hydraulic unit |
Pulse system |
Pulse pressure (peak) |
0.05~0.6MPa arbitrary setting |
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Pulse frequency |
0.1~1HZ |
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The larger the amount of expansion, the lower the frequency |
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Pulse waveform |
Sine wave, trapezoidal wave |
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Pressure measurement accuracy |
±0.25%FS |
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Pressure control accuracy |
±2% fs (constant voltage) |
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Number of pulses |
Required number of times |
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Number of trials |
6-Way tooling |
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Media system |
Test medium |
Coolant |
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Medium temperature |
RT~+150℃ |
The upper limit temperature depends on the medium, Test temperature up to 150 ° C |
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Heating rate |
≥2℃/min |
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Cooling rate |
Natural cooling |
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Temperature deviation |
≤±2℃ |
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High temperature test chamber |
Domestic custom |
Test room size (mm) |
2000X1450X1200 |
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Box structure |
Sheet metal one-piece structure, front and rear doors, bottom design leaking liquid collection tank |
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Temperature range |
RT~+130℃ |
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Temperature fluctuations: |
≤±1.0℃ |
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Temperature uniformity: |
≤3.0℃ |
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Heating rate |
RT~+130℃,≥3℃/min |
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Control unit |
Operating system |
Operation interface |
1. Computer Party A provides 2. The interface temperature, ambient temperature, pulse number, pressure waveform, boost/depressurization time, pressure holding/interval time, etc. can be displayed and controlled on the interface. 3. Arbitrary setting |
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Operating software |
Visual Basic compilation |
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report format |
Microsoft Office |
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Display language |
Chinese |
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Software/waveform requirements |
Adjustment method |
Intelligent pid control |
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Boost/depressurization time |
Setting range 0.1~5s |
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Packing/interval time |
Setting range 0~100s |
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Host computer / lower computer |
Industrial computer / all digital closed loop controller |
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Control method |
Hydraulic servo control and computer control |
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Pulse pressure output at the media end of the media through hydraulic control of the low-voltage drive |
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Other |
1. The pulse test machine is equipped with automatic hand switching function. In the manual state, the main oil pump, medium pump and temperature control system can be manually activated to check the operation of each component; the test process is completed in the automatic state. 2. With oil temperature super high alarm, liquid level alarm, leak alarm, abnormal alarm, overload protection, emergency pressure relief, safety shutdown, etc.; 3. The test piece can be leaked to set the alarm point.When the leakage reaches a certain level, the system will automatically alarm and stop working. 4. The test system shall provide the corresponding equipment calibration conditions (such as pressure sensor calibration interface or calibration procedure) |
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Features
The equipment adopts electro-hydraulic servo control mode, advanced international technology, stable system, and no welding in the pipeline.
The main components of the equipment are all imported parts, ensuring safe and reliable operation.
The equipment adopts the dedicated control testing software developed, which completes the fully automatic control, automatic measurement, and automatic start protection functions of the test process. It displays and records the set parameters such as pressure, temperature, pulse waveform in real time, and is suitable for unmanned surveillance aircraft.
The internal structure of the equipment is reasonable and the layout is beautiful. Adopting non welded pipeline connection to prevent leakage and facilitate maintenance.
Different fixtures and jigs are suitable for connecting different products.
Installation And Commissioning
Training plan
● Number of trainees: 2-5 People
● Detailed course: Corresponding test standards, equipment principles, equipment points, equipment operation, equipment daily maintenance, mechanical lubrication, electrical control procedures, troubleshooting, maintenance and repair, etc., to ensure that operators can fully understand and familiarize with the equipment, can carry out routine maintenance and management of the equipment independently.
● Training methods: Special personnel on-site guidance and teaching.
● Site arrangement: Customer unit.
● Training equipment: Bid winning equipment.
● Teaching material: Provide corresponding training materials or standards.
Field service
● Technical service: The purpose of on-site service personnel is to ensure the safety and normal operation of the supplied equipment.
● High qualifications: Comply with laws and regulations, abide by the current regulations on-site; have a sense of responsibility and dedication, get in place on time; understand the design of this bidding equipment, familiar with its structure, have on-site work experience, be able to conduct on-site guidance correctly; be healthy and adapt to the on-site working conditions.
● Service responsibilities: The tasks of the field service personnel mainly include unpacking inspection of goods, handling of equipment quality problems, guiding installation and commissioning, performance acceptance and participation in trial operation. Before installation and commissioning, our technical staff will explain to the buyer's technology, explain and demonstrate the procedures and methods to be carried out.
Our Working Process
Signing the contract means that both parties have reached a consensus and trust, which lays the foundation for cooperation.
Equipment production refers to the use of modern scientific and technological means and process technology to produce machinery and equipment to meet the various needs of customers
Equipment delivery refers to delivering the produced equipment to customers for use, providing customers with high-quality services and support, and further promoting the company's development.
After-sales service refers to a series of support and services provided by the company after customers purchase goods, including returns, repairs, maintenance, etc., to ensure that customers receive timely support to solve problems and guarantees during the use of products, and enhance customers' purchasing experience and satisfaction.
Honor And Certificate








FAQ
We're well-known as one of the leading heat exchange system test equipment manufacturers and suppliers in China for our cheap products and good service. Please feel free to buy customized heat exchange system test equipment at competitive price from our factory.
Pressure Cycle Performance Test Stand, thermal exchange system renewal testing, thermal exchange system refinement testing
