Heat Exchange System Testing Equipment

Your Professional Heat Exchange System Testing Equipment Manufacturer!

 

Shenyang Ziweiheng Testing Equipment Co., Ltd. (referred to as ZWH or Ziwei Test) was founded in 1996. The Company is a well-known supplier specializing in the R&D, design, manufacture and provision of complete system solutions and customized engineering services for leading hydraulic fluid measurement and control system, also a comprehensive third-party organization integrating testing, calibration, inspection and technical services (consulting, training and laboratory maintenance), providing one-stop solutions for enterprises in China.

 

Why Choose Us

Sales Market

Our products have been successfully exported to many countries and regions including Mexico, Kyrgyzstan, Russia, Vietnam, Pakistan and Japan, covering a wide range of markets.

Customized Service

We have a professional service team dedicated to providing customers with customized solutions to meet their unique and challenging business needs.

 

High-quality Service

We provide a full range of services covering laboratory CNAS accreditation consulting, CMA certification consulting and related training to ensure that customers can successfully obtain and maintain the required accreditation and certification qualifications.

Patent Certificate

The Company has passed ISO 9001, ISO 45001, ISO 14001, etc., drafted, participated in the compilation and revised more than 20 industry standards, applied for more than 30 patents.

 

 

  • Temperature Shock Test Bench
    【Test items】 Temperature Shock Test Bench is a kind of verification suitable for heat shock, pressure increasing, pressure keeping and other tests of radiators, intercoolers and other...
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  • Radiator Pulse Test Bench
    【Test Items】 Internal medium cycle pressure durability test, internal medium temperature alternating test. Test whether the test piece can complete the number of cycles required by the...
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  • Radiator Pressure Alternating Test Bench
    【Test Items】 Water-glycol or antifreeze as the working medium, which is used for testing the pulse pressure of radiator. During the test, the working medium at the specified temperature...
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  • Pressure Pulse Test Bench
    【Test Items】 Pressure Pulse Test Bench mainly completes the pulse test (oil, water) and environment humidity cycle test of the test piece. That is, the internal medium cycle pressure pulse...
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  • Radiator Torsional Vibration Test Bench
    【Equipment Introduction】 Radiator Torsional Vibration Test Bench is used to simulate the service life of the radiator in working condition under torsional vibration and shimmy fatigue torque in...
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  • Electric Servo Burst Test Bench
    【Test Items】 Electric Servo Burst Test Bench is designed for validating components in automotive systems—such as evaporators, condensers, oil coolers, battery cooling plates, and small...
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  • Air-conditioning Compressor Housing Water Pressure Burst ...
    【Equipment introduction】 Air-conditioning Compressor Housing Water Pressure Burst Test Bench is used for water pressure resistance test of household air conditioning compressors, industrial...
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  • Radiator, Air Conditioning Hose, Evaporator Burst Test Bench
    Radiator, Air Conditioning Hose, Evaporator Burst Test Bench is applicable to the requirements of burst test for normal temperature radiator, low temperature radiator, intercooler, water cooled...
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  • Oil Cooler Medium High Temperature Burst Gas Tightness Te...
    【Burst test】 Test pressure: 5 ~ 150Bar (No dead zone in the interval) Total boost rate: 6 ~ 100bar / min arbitrarily adjustable (Linear) Peak record: Measurement and control software...
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  • Internal Corrosion Testing Equipment
    Many misunderstandings about Internal Corrosion Testing Equipment persist, and in some cases, Internal Corrosion Testing Equipment is dismissed as fiction and overlooked until problems occur....
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  • Pulse Test Stand
    At its core, Radiator Burst Tester involves subjecting a material, usually in the form of a sealed sample or container, to increasing internal pressure until it ruptures. The pressure is typically...
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  • Oil Cooler Pulse Test Equipment
    【Technical Parameters】 • Pulse peak pressure range: Low pressure is about 2bar, high pressure> 30bar; • Pulse pressure control accuracy: ≤±2%F.S; • Trapezoidal wave: 2HZ, sine wave: 10HZ; •...
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First 12 Last
Our Best-Selling Heat Exchange System Testing Equipment

Internal Corrosion Testing Equipment
Internal Corrosion Testing Equipment is used for aluminum water tanks, warm air radiator cores and aluminum water-cooled oil coolers to simulate internal corrosion tests and turbidity destructive tests under the working state of engine coolant. Radiator internal corrosion test equipment consists of two parts: Workpiece test room and electric control cabinet.


Radiator Burst Tester
Applicable to the requirements of burst test for normal temperature radiator, low temperature radiator, intercooler, water cooled intercooler, condenser and evaporator (heat exchanger), verifying the reliability of batch products.


Radiator Internal Corrosion Tester
Radiator Internal Corrosion Tester is used for aluminum water tank, heater radiator element and aluminum water-cooled oil cooler simulate internal corrosion test and turbidity destructive test under the working condition of engine coolant. QC/T468-2010 radiator internal corrosion test stand consists of two parts: Workpiece test room and electric control cabinet.


Pulse Test Stand
The development of the Pulse Test Stand (water series) is mainly to realize the heat exchanger of the cooling system in the actual working conditions (including the temperature of the medium in the automobile heat exchanger, the ambient temperature, the pulse pressure tolerated, etc.) Pressure alternating fatigue test, weathering test, etc.Test whether the heat exchanger can complete the number of cycles according to the standard under severe conditions.

 

Our Company Products Support Customized Services. If You Have Any Needs, Please Contact Us. Our Professional Team Will Serve You Wholeheartedly.

 

 

Internal Corrosion Testing Equipment

 

Technical Parameters

Test medium

Mixed solution (composition of 40% antifreeze and 60% ASTM solution)

Corrosive liquid flow rate

10~650l/min (arbitrarily adjustment)

Corrosive liquid flow rare speed decomposition

0.01L/min

Corrosive liquid temperature

Arbitrary setting from room temperature to 125℃, accuracy ±2℃

Heating rate

1~2℃/min

Pressure in the corrosion chamber

0.05-0.5MPa (arbitrary adjustment)

Number of test pieces

1-4PCS

Test piece maximum volume

20L in total

Equipment start-up time (accurate to the second, arbitrarily set within 9999 hours)

Equipment cycle running time (accurate to the second, arbitrarily set within 9999 hours)

Equipment shutdown time (accurate to the second, arbitrarily set within 9999 hours)

 

User Guides and Tutorials

 
 
01
 

Setting Up Equipment

Detailed guidance on setting up various corrosion testing equipment, including calibration procedures and environmental settings, is essential for ensuring accurate test results.

 
02
 

Performing Tests

Instructions for conducting corrosion tests, including sample preparation, test execution, and data collection, ensure that tests are performed correctly and yield reliable outcomes.

 
03
 

Analyzing Results

Interpreting test results involves understanding corrosion patterns, material degradation, and performance implications. Tips for analyzing results help in making informed decisions about material selection and maintenance strategies.

Internal Corrosion Testing Equipment

 

 

Radiator Burst Tester

 

Technical Parameters

Pressure range

0.1-20Mpa

Constant pressure control accuracy

±1%

Test channel

1 channel

Medium

Brake fluid or distilled water

Ambient temperature

RT

Medium temperature

RT

Maximum length of test piece test

Lmax=1000mm

Timing range

0.1min-20min

System boost rate

0MPa/min-220Mpa/min (Infinitely adjustable)

System supply air pressure

0.7Mpa (external network supply pressure)

The computer sets the system working mode

Pressurization - pressure holding - pressure relief.

Pressurization - pressure holding - pressure relief - pressurization to burst.

3. Cycle through the above setting procedure.

Installation power

Voltage 380V, power 2kw

 

 
Features
 
01/

Pressure regulators for adjustment of air test pressure and hydro test pressure.

02/

Solenoid operated valves for air and water application.

03/

Safety interlock for releasing pressure from test component when emergency push button is pressed.

04/

Tower light indication for status of test. Green light when system is without pressure. Red light when component is under pressure.

05/

High Precision Pressure Sensor for feedback and display.

06/

Pneumatic cylinder for dipping the test component inside water and taking out of water when test is over ( holding time completed ).

07/

Air operated pump for hydro burst test with water fluid.

08/

Push Buttons for initiation of leak , burst test and up-down movement of test components.

 

 

Radiator Internal Corrosion Tester

 

Technical Parameters

Use medium

Mixture (40% antifreeze and 60% ASTM solution)

Flow rate of corrosive solution

10~650l/min (Arbitrary adjustment)

Flow rate decomposition of corrosive liquid

0.01L/min

Corrosion solution temperature

Arbitrarily set from room temperature to 125°C, accuracy ± 2°C

Temperature rise rate

1~2°C/min

Corrosion chamber pressure

0.05-0.5MPa (Can be adjusted arbitrarily)

Number of test pieces

1-4PCS; Maximum volume of test pieces: 20L total

The startup time record of the equipment (Accurate to the second, arbitrarily set within 9999 hours)

The cycle running time record of the equipment (Accurate to seconds, arbitrarily set within 9999 hours)

The stop running time of the equipment (Accurate to the second, arbitrarily set within 9999 hours)

 

Feature

 

 

Test Room

Chamber

Chamber & Piping Material

Resistant to corrosiveness

Corrosion Heating System

Heater & Receiver tank

Pressure Control System

Discharg & Back Pressure

Indicator

Controller, Counter, Timer & Indicator

Instrumentation

Sensor & Converter

PLC

Program Logic Controller & Switch Control

Circulation Cycle Test

Flow rate change

 

 

Pulse Test Stand

 

Technical Parameters

Floor area

Test kit and control unit

Test chamber interior size (mm)

2100*1600*1600 (width × depth × height) (recommended)

Test kit compartment external dimensions (including control cabinet) (mm)

3500*2000*2400 (L×W×H)

Power unit

Hydraulic station external dimensions (mm)

2500*2000*2400(L×W×H)

Pulse source weight

About 3.5t (ground bearing capacity > 500kg/m2)

Environmental requirements (provided by Party A)

Power supply

AC380V(+15%/-10%),50Hz,80kW

Temperature

10~40 ℃

Humidity

20~90%

Conditions of Use

Site conditions: Three-phase power, ventilation, drying, circulating water

Gas source

0.5~0.8MPa compressed air flow is not less than 0.5m3/min

Cooling water

6m3/h, water temperature 15~32°C, pressure 0.15~0.25MPa, pipe diameter ≥DN50

Hydraulic station oil

Grade 46# Oil quantity>200l

Thermal silicone oil (-30~260°C)

60 kg

Test medium

Coolant>70l

Hydraulic unit

Pulse system

Pulse pressure (peak)

0.05~0.6MPa arbitrary setting

Pulse frequency

0.1~1HZ

The larger the amount of expansion, the lower the frequency

Pulse waveform

Sine wave, trapezoidal wave

Pressure measurement accuracy

±0.25%FS

Pressure control accuracy

±2% fs (constant voltage)

Number of pulses

Required number of times

Number of trials

6-Way tooling

Media system

Test medium

Coolant

Medium temperature

RT~+150℃

The upper limit temperature depends on the medium,

Test temperature up to 150 ° C

Heating rate

≥2℃/min

Cooling rate

Natural cooling

Temperature deviation

≤±2℃

High temperature test chamber

Domestic custom

Test room size (mm)

2000X1450X1200

Box structure

Sheet metal one-piece structure, front and rear doors, bottom design leaking liquid collection tank

Temperature range

RT~+130℃

Temperature fluctuations:

≤±1.0℃

Temperature uniformity:

≤3.0℃

Heating rate

RT~+130℃,≥3℃/min

Control unit

Operating system

Operation interface

1. Computer Party A provides

2. The interface temperature, ambient temperature, pulse number, pressure waveform, boost/depressurization time, pressure holding/interval time, etc. can be displayed and controlled on the interface.

3. Arbitrary setting

Operating software

Visual Basic compilation

report format

Microsoft Office

Display language

Chinese

Software/waveform requirements

Adjustment method

Intelligent pid control

Boost/depressurization time

Setting range 0.1~5s

Packing/interval time

Setting range 0~100s

Host computer / lower computer

Industrial computer / all digital closed loop controller

Control method

Hydraulic servo control and computer control

Pulse pressure output at the media end of the media through hydraulic control of the low-voltage drive

Other

1. The pulse test machine is equipped with automatic hand switching function. In the manual state, the main oil pump, medium pump and temperature control system can be manually activated to check the operation of each component; the test process is completed in the automatic state.

2. With oil temperature super high alarm, liquid level alarm, leak alarm, abnormal alarm, overload protection, emergency pressure relief, safety shutdown, etc.;

3. The test piece can be leaked to set the alarm point.When the leakage reaches a certain level, the system will automatically alarm and stop working.

4. The test system shall provide the corresponding equipment calibration conditions (such as pressure sensor calibration interface or calibration procedure)

 

Features
 

The equipment adopts electro-hydraulic servo control mode, advanced international technology, stable system, and no welding in the pipeline.

 

The main components of the equipment are all imported parts, ensuring safe and reliable operation.

 

The equipment adopts the dedicated control testing software developed, which completes the fully automatic control, automatic measurement, and automatic start protection functions of the test process. It displays and records the set parameters such as pressure, temperature, pulse waveform in real time, and is suitable for unmanned surveillance aircraft.

 

The internal structure of the equipment is reasonable and the layout is beautiful. Adopting non welded pipeline connection to prevent leakage and facilitate maintenance.

 

Different fixtures and jigs are suitable for connecting different products.

 

Installation And Commissioning
 

Training plan

● Number of trainees: 2-5 People
● Detailed course: Corresponding test standards, equipment principles, equipment points, equipment operation, equipment daily maintenance, mechanical lubrication, electrical control procedures, troubleshooting, maintenance and repair, etc., to ensure that operators can fully understand and familiarize with the equipment, can carry out routine maintenance and management of the equipment independently.
● Training methods: Special personnel on-site guidance and teaching.
● Site arrangement: Customer unit.
● Training equipment: Bid winning equipment.
● Teaching material: Provide corresponding training materials or standards.

Field service

● Technical service: The purpose of on-site service personnel is to ensure the safety and normal operation of the supplied equipment.
● High qualifications: Comply with laws and regulations, abide by the current regulations on-site; have a sense of responsibility and dedication, get in place on time; understand the design of this bidding equipment, familiar with its structure, have on-site work experience, be able to conduct on-site guidance correctly; be healthy and adapt to the on-site working conditions.
● Service responsibilities: The tasks of the field service personnel mainly include unpacking inspection of goods, handling of equipment quality problems, guiding installation and commissioning, performance acceptance and participation in trial operation. Before installation and commissioning, our technical staff will explain to the buyer's technology, explain and demonstrate the procedures and methods to be carried out.

 

Our Working Process

 
Signing The Contract

Signing the contract means that both parties have reached a consensus and trust, which lays the foundation for cooperation.

Equipment Production

Equipment production refers to the use of modern scientific and technological means and process technology to produce machinery and equipment to meet the various needs of customers

Equipment Delivery

Equipment delivery refers to delivering the produced equipment to customers for use, providing customers with high-quality services and support, and further promoting the company's development.

After-sales Service

After-sales service refers to a series of support and services provided by the company after customers purchase goods, including returns, repairs, maintenance, etc., to ensure that customers receive timely support to solve problems and guarantees during the use of products, and enhance customers' purchasing experience and satisfaction.

 

Honor And Certificate

 

 

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FAQ

 

Q: What is a pulse test stand?

A: The development of the Pulse Test Stand (water series) is mainly to realize the heat exchanger of the cooling system in the actual working conditions (including the temperature of the medium in the automobile heat exchanger, the ambient temperature, the pulse pressure tolerated, etc.) Pressure alternating fatigue test, weathering test, etc.Test whether the heat exchanger can complete the number of cycles according to the standard under severe conditions.

Q: What are the main applications of a pulse test stand?

A: It is commonly used in the automotive, aerospace, and manufacturing industries for testing the durability and performance of components like hoses, pipes, and fuel systems.

Q: How is the accuracy of the pulse test stand?

A: The pressure sensor is imported high-quality sensor with an accuracy of ±0.05%FS.

Q: Who is ZWH?

A: SHENYANG ZIWEIHENG TESTING EQUIPMENT CO., LTD is a test equipment manufacturer and solution provider with more than 20 years of experience in automotive parts and other fields.

Q: How is ZWH structured?

A: The company consists of engineering division, fluid division, automobile division, military division, three technical professional groups and a preface instrument development research institute. It has also established a third-party laboratory for auto parts and the largest private measurement and calibration organization in the Northeast of China.

We're well-known as one of the leading heat exchange system test equipment manufacturers and suppliers in China for our cheap products and good service. Please feel free to buy customized heat exchange system test equipment at competitive price from our factory.

Pressure Cycle Performance Test Stand, thermal exchange system renewal testing, thermal exchange system refinement testing